this post was submitted on 19 Jan 2025
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As you may know, I now wear 3D-printed glasses.

I've been wearing glasses for decades, since age 3, and because I'm lazy, I never take off my glasses even when I sleep, I'm not sure how, but even when I'm asleep, I never turn into a position that would damage my glasses. Decades of habit I guess...

Anyhow, the point is, apart from when I shower and when I go to the swimming pool, those 3D-printed glasses are sitting squarely on my face all day, every day. So probably close to 23.5 hours a day.

And I'm happy to report, PLA and PETG seem to have zero effects on my skin. No rash, no redness, no itching, zero discomfort. I've worn each material for at least 2 months straight and they seem perfectly fine.

I don't see any degradation of either material either, even after being exposed to acidity and oil from my skin for hours on end. I didn't expect PETG to react to anything, since it's more or less the same stuff soda bottles are made of, but I thought maybe PLA would degrade. But it doesn't. Perhaps it degrades slower than I anticipated. I'll report back in a year 🙂

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[–] ExtremeDullard@lemmy.sdf.org 5 points 2 days ago* (last edited 2 days ago) (1 children)

Were you able to make something more comfortable by having a custom frame that fits your face perfectly?

Yes that's exactly it. Although I didn't start with the 3D-printed glasses: I made my first frames myself some 20 years ago. It took me a bit of trial and error to get the shape of the nose bridge to match my nose exactly, and the ear hooks to match the shape of my ears exactly also. When everything was dialed in just right, the glasses pretty much "vanished" completely, if that makes sense.

I did the same thing with the 3D-printed glasses. That's why I shared how to modify the dimensions on my Github, and if you go through the repo's history, you will find a few of the adjustments I did to get them to fit me perfectly. They have all but vanished too, and the very light weight of the 3D printing plastics make them even more comfortable: my current pair weighs around 11g.

[–] jagged_circle@feddit.nl 4 points 2 days ago (1 children)

Is there any magic way to 3D scan a face to eliminate the trial and error?

[–] ExtremeDullard@lemmy.sdf.org 4 points 2 days ago (3 children)

Yes and no.

You could use a 3D scanner - or photogrammetry to convert a bunch of images into a 3D scan, if you're patient enough to clean up the point cloud. That would give you a model to get close to the final geometry of the glasses.

Or you could go low-tech and, with someone's help, get a cast of your face and ears in latex, then cast an acrylic print of your face in the latex mold.

But I don't think it's really worth doing for two reasons:

  • The parts may look like they fit you perfectly on the model and you'll find out something puts pressure somewhere after wearing it for more than a few hours. For example, the curve in my ear hooks is a bit wider than my ears so the cables miss a spot just behind the root of my ears that gets incredibly itchy after a while, and the cables contact my ear a bit below. And so if you look at my temples they don't in fact quite match my anatomy. But they feel more comfortable.

  • It's only a few parameters that don't vary too much and and fairly independent of each other. Once the nose bridge fits you, it's good to go regardless of the shape and length of the temples and vice-versa. So while it can be faffy to get exactly right if you're very demanding with the comfort of your glasses like I am, it's only a few reprints to get it right once and for all.

And finally remember: you can go the usual optician's route: print generic parts once, then use hot air to shape them to your anatomy until you're happy. Then you'd only need to print them once.

The reason why I took the time to dial everything just right in the 3D models is because I want to print frames that fits me perfectly right ouf of the printer, each and every time with complete consistency. But you don't have to do that: if you have the patience each time you print new frames, you can print generic parts and shape them to your face.

[–] jagged_circle@feddit.nl 2 points 2 days ago (1 children)

I'm curious if the shape of your face has changed over the years?

[–] ExtremeDullard@lemmy.sdf.org 4 points 2 days ago* (last edited 2 days ago)

The frames I made 20 years ago still fit me perfectly. So I guess it hasn't.

The only difference I'm aware of is, after many years wearing the same nose bridge without pads, it's left a little *step" or indent in the skin of my nose, which is actually very convenient if I wear library temples because it prevents my glasses from sliding off.